DEIMOS Controller Wiring Manual
 

Rev 1.0
September 5, 2000




Chapter 1: Controller #0 wiring plan

Controller Panel #0

The controller panel #0, assembled by the Lick Electronics Shop, has the following components:

The Galil controller is designed to control 4 axes through an amplifier board. The communication to that amplifier board is through ribbon cables J2 through J5.

Detailed schematics can be found on drawing EL-3100 and EL-3120

J2 connects to J2 MAIN on the Galil amplifier board

J3 connects to J3 AUX ENCODER on the Galil amplifier board

J4 connects to J4 DRIVER on the Galil amplifier board

J5 connects to J5 GENERAL I/O on the Galil amplifier board

There are also 3 other ribbon cables, JD1, JD2 & JD3 that connect to the Opto-22 boards.

JD1 (28-48) connects to Opto-22 panel #7

JD2 (49-72) connects to Opto-22 panel #8

JD3 (73-96) connects to Opto-22 panel #9

The controller communicates to the outside world through two RS-232 cables, main serial and aux. serial, and it derives its power from a 110 v. AC cord.

 The amplifier assembly, built by Lick Electronics, is designed to control 4 axes (connectors J1 through J4) and it accepts feedback from auxiliary linear or rotary encoders (connectors J21 through J24). These connectors are connected internally to the enclosed four channel AMP-1140 amplifier through a 104 pin terminal strip on the amplifier board.

J1 connects to the cradle rotation drive motor.

J22 connects to JV42 on the Renishaw encoder interface (Renishaw #1).

J23 connects to JV43 on the Renishaw encoder interface (Renishaw #2).

The amplifier board is powered by a Lambda 48-volt supply that is connected to the AMP POWER connector on the amplifier board. The 5-volt logic power comes from the Galil controller. The power to the encoders (J1 through J4) comes from J0, which is connected to the external 5-volt supply terminal strip.

 Panel #7 – 50 conductor ribbon cable to JD1 of the Galil controller.

Panel #8 – 50 conductor ribbon cable to JD2 of the Galil controller.

Panel #9 – 50 conductor ribbon cable to JD3 of the Galil controller.
 
 

 JV32 Connects to the Renishaw encoder #1

JV33 Connects to the Renishaw encoder #2

JV41 Connects to J3 of the analog input board.

JV42 Connects to the J22 encoder input of the amplifier assembly.

JV43 Connects to the J23 encoder input of the amplifier assembly.

 J1 – Ribbon cable to the 104 pin terminal strip on the Galil amplifier board.

J2 – Glycol In and Glycol Out temperature sensors (Analog Inputs – Analog 1)

J3 – To JV41 on the Renishaw Encoder Interconnect box (Analog 2)

J4 – N.C. (Analog Inputs – Analog 3)

J5 – N.C. (Servo supply monitor)

J6 – To 48 volt supply (Servo supply monitor)

J7 – +5v, +12v & -12v power for board.

 JI1 – To J1 of the amplifier board assembly

JI2 – To JB1 on the EL-1238 stage interconnect box used for the cradle rotation.

JI3 – To Opto-22 panels #8 and #9 and power supplies

JI4 – To the cradle "Panic" buttons.

JI5 – To the cradle interlock switches

JI6 – To the cradle band clamp.

 JB1 – To JI2 of the cradle interlock Box

JB2 – To cradle drive motor (power)

JB3 – To Renishaw limits and fiducials

JB4 – N.C.

JB5 – N.C.

JB6 – To cradle drive motor encoder
 
 

 Chapter 2: Controller #1 wiring plan

Controller Panel #1

The controller panel #1, assembled by the Lick Electronics Shop, has the following components:

The Galil controller is designed to control 8 axes through two amplifier boards. The communication to those amplifier boards is through ribbon cables J2 through J5 to amplifier #1A, and through JD2 through JD5 to amplifier #1B.

Detailed schematics can be found on drawing EL-3001

J2 connects to J2 MAIN on the Galil amplifier board (in #1A)

J3 connects to J3 AUX ENCODER on the Galil amplifier board (in #1A)

J4 connects to J4 DRIVER on the Galil amplifier board (in #1A)

J5 connects to J5 GENERAL I/O on the Galil amplifier board (in #1A)

JD2 connects to J2 MAIN on the Galil amplifier board (in #1B)

JD3 connects to J3 AUX ENCODER on the Galil amplifier board (in #1B)

JD4 connects to J4 DRIVER on the Galil amplifier board (in #1B)

JD5 connects to J5 GENERAL I/O on the Galil amplifier board (in #1B)

There are also 3 other ribbon cables, J101, J102 and J103 that connect to the Opto-22 boards.

J101 connects to Opto-22 panel #1

J102 connects to Opto-22 panel #2

J103 connects to Opto-22 panel #3

The controller communicates to the outside world through two RS-232 cables, main serial and aux. serial, and it derives its power from a 110 v. AC cord.

 Each of the two amplifier assemblies, built by Lick Electronics, is designed to control 4 axes (connectors J1 through J4 and J5 through J8) and they accept feedback from auxiliary linear or rotary encoders (connectors J21 through J24 and J25 through J28). These connectors are connected internally to the enclosed four channel AMP-1140 amplifier through a 104 pin terminal strip on the amplifier board.

J1 Connects to the filter stage drive.

J2 Connects to the TV focus stage drive

J3 Spare

J4 Spare

J5 Connects to the CCD focus stage drive

J6 Connects to the CCD translation stage drive

J7 Connects to the CCD filter wheel stage drive

J8 Spare

The amplifier boards are powered by a Lambda 28-volt supply that is connected to the AMP POWER connectors on the amplifier boards. The 5-volt logic power comes from the Galil controller. The power to the encoders (J21 through J24, and J25 through J26) comes from J10, and J20 which are connected to the external 5-volt supply terminal strip.

 J9 – Manual control paddle #1 connects here. (Opto-22 #1,3)

J41 – Entrance hatch solenoid and limits connect here. (Opto-22 #1)

J50 – Over temperature shutdown indicator connects here. (Opto-22 #1)

J51 – Air pressure and coolant flow & pressure monitors connect here. (Opto-22 #3)

J52 – Calibration lamp stage connects here. (Opto-22 #1)

J53 – Instrument doors and hatches connect here. (Opto-22 #2)

J58 – Filter wheel push button station connects here. (Opto-22 #1,2)

J59 – TV filter push button station connects here. (Opto-22 #1,2)

AC1 – AC power for fans connects here.

AC2 – AC power for Photometrics and TV controller connects here.
 
 

 Panel #1 – 50 conductor ribbon cable to J101 of the Galil controller.

Panel #2 – 50 conductor ribbon cable to J102 of the Galil controller.

Panel #3 – 50 conductor ribbon cable to J103 of the Galil controller.
 
 

 Note: This board will only be used in conjunction with amplifier #1A.

J1 – Ribbon cable to the 104 pin terminal strip on the Galil amplifier board (#1A).

J2 – Ring glycol temperature sensor on heat exchanger (Analog Inputs – Analog 1)

J3 – N.C. (Analog Inputs – Analog 2)

J4 – N.C. (Analog Inputs – Analog 3)

J5 – N.C. (Servo supply monitor)

J6 – To 28 volt supply (Servo supply monitor)

J7 – +5v, +12v & -12v power for board.
 
 

 Chapter 3: Controller #2 wiring plan

Controller Panel #2

The controller panel #2, assembled by the Lick Electronics Shop, has the following components:

The Galil controller is designed to control 8 axes through two amplifier boards. The communication to those amplifier boards is through ribbon cables J2 through J5 to amplifier #1A, and through JD2 through JD5 to amplifier #1B.

Detailed schematics can be found on drawing EL-3001

J2 connects to J2 MAIN on the Galil amplifier board (In #2A)

J3 connects to J3 AUX ENCODER on the Galil amplifier board (In #2A)

J4 connects to J4 DRIVER on the Galil amplifier board (In #2A)

J5 connects to J5 GENERAL I/O on the Galil amplifier board (In #2A)

JD2 connects to J2 MAIN on the Galil amplifier board (in #2B)

JD3 connects to J3 AUX ENCODER on the Galil amplifier board (in #2B)

JD4 connects to J4 DRIVER on the Galil amplifier board (in #2B)

JD5 connects to J5 GENERAL I/O on the Galil amplifier board (in #2B)

There are also 3 other ribbon cables, J101, J102 and J103 that connect to the Opto-22 boards.

J101 connects to Opto-22 panel #4

J102 connects to Opto-22 panel #5

J103 connects to Opto-22 panel #61

The controller communicates to the outside world through two RS-232 cables, main serial and aux. serial, and it derives its power from a 110 v. AC cord.

 Each of the two amplifier assemblies, built by Lick Electronics, is designed to control 4 axes (connectors J11 through J14 and J15 through J18) and they accept feedback from auxiliary linear or rotary encoders (connectors J31 through J34 and J35 through J38). These connectors are connected internally to the enclosed four channel AMP-1140 amplifier through a 104 pin terminal strip on the amplifier board.

J11 Connects to the grating tilt #1 stage (drive)

J12 Connects to the grating tilt #3 stage (drive)

J13 Connects to the grating tilt #4 stage (drive)

J14 Connects to the grating slide stage (drive)

J15 Connects to the slit cassette stage (drive)

J16 Spare

J17 Spare

J18 Spare

J31 Connects to the grating tilt #1 Stage (position)

J32 Connects to the grating tilt #3 Stage (position)

J33 Connects to the grating tilt #4 Stage (position)

The amplifier boards are powered by a Lambda 28-volt supply that is connected to the AMP POWER connectors on the amplifier boards. The 5-volt logic power comes from the Galil controller. The power to the encoders (J31 through J34, and J35 through J36) comes from J30, and J40 which are connected to the external 5-volt supply terminal strip.

 J19 – Manual control paddle #2 connects here. (Opto-22 #4,6)

J42 – Slit mask insertion solenoid and limits connect here. (Opto-22 #4,5)

J43 – Grating clamp limits connects here. (Opto-22 #4)

J44 – Grating clamp connects here. (Opto-22 #6)

J48 – Dewar ion pump controller connects here. (Opto-22 #4,5)

J49 – Slit mask environment station connects here. (Opto-22 #4,5)

J55 – Dewar ion pump controller connects here. (Opto-22 #4,5)

J56 – Slit mask push button station connects here. (Opto-22 #4,5)

J57 – Grating push button station connects here. (Opto-22 #4,5)

 Panel #4 – 50 conductor ribbon cable to J101 of the Galil controller.

Panel #5 – 50 conductor ribbon cable to J102 of the Galil controller.

Panel #6 – 50 conductor ribbon cable to J103 of the Galil controller.
 
 

 Note: This board will only be used in conjunction with amplifier #2A.

J1 – Ribbon cable to the 104 pin terminal strip on the Galil amplifier board (#2A).

J2 – N.C. (Analog Inputs – Analog 1)

J3 – N.C. (Analog Inputs – Analog 2)

J4 – N.C. (Analog Inputs – Analog 3)

J5 – N.C. (Servo supply monitor)

J6 – From 28 volt supply (Servo supply monitor)

J7 – +5v, +12v & -12v power for board.