HIRES CCD Controller Electronics
This section contains descriptions of the overall electronics for the HIRES CCD controller.
Schematic: schematics/ac_module.sch.pdf
Page last updated: August 2, 2004
The FootLocker Interface Chassis, FLIC,
AC Input Module is a plug in module that accepts the input AC and allows it
to flow to the CCD Controller. Also, the input module contains the over temperature
relay, RY1. As shown to the left, the 110VAC enters via an AC filter module
and a 5A S/B fuse. The AC power is wired to a normally closed contact of the
relay RY1-1. The AC is wired from RY1-9 to TB1-10, 11, &12. This is then
wired to two AC receptacles mounted on the back panel of the AC input module.
This is where the CCD Controller is plugged into. This circuit will remain
powered unless the temperature in the footlocker rises above 85° F. If
the coolant system were to fail or the CCD Controller software were to hang,
the electronics will be protected from overheating by the action of the thermostat
closing and supplying power to pull in RY1. When activated, the relay do three
things: 1.) disconnect the AC power from the CCD Controller, 2.) turns on
the Sonalert that is mounted on the roof of the HIRES Instrument Enclosure,
and 3.) close a set of contacts that parallel the thermostat so that
the relay will not reset until the Reset Pushbutton is pushed. This last action
should only be attempted after the footlocker has been opened and the cause
of the problem determined. If the Reset button is pushed the circuit will
not reset until the thermostat cools down below about 67°. The Reset Button
is wired in series with the relay coil and by activating the button the relay
will power off.
IT IS VITALLY IMPORTANT TO FIND AND REPAIR THE CAUSE OF AN OVER-TEMPERATURE
EVENT. The safety of the electronics in the electronics footlocker and the
in dewar electronics enclosure must not be compromised.
Terry Rickets' original write up:
(Some words are stricken through to help to keep the reader from confusing
things with the new upgrades system)
The CCD Controller chassis will be producing about 100W of
heat while running. This heat must be removed so that the instrument will
not be impacted by the heat. At the same time the electronics of the Controller
need to be kept above 0° C to operate reliably. We have chosen to operate
the chassis at 5° C. An insulated box surrounds the chassis to contain
the heat. Within the box is a radiator to remove the heat. The telescope will
provide coolant that can be pumped through the radiator to cool the chassis.
A fan is provided to force the warmed air to pass through the radiator for
cooling.
The fan (shown in the center of the drawing) is controlled by a Solid
State Relay. This relay is controlled by a digital output (Dout 2 at pin
A7) from the Utility board shown on the left. The temperature
of the chassis is measured directly on the Utility board by a temperature
sensor.
It is possible that the software might become deranged or the coolant not
be working properly. In either of these conditions the temperature inside
the insulated box could exceed the ratings of the components. An over-temperature
protection circuit has been provided for such an emergency. The power for
the box enters via a noise filter socket on the entry panel (see bottom right
of drawing). It is routed via a normally closed contact of a relay to the
rest of the electronics. The coil of the relay is connected to the power through
normally open thermostat. This thermostat will close at 80° F.
Thus if the temperature inside the box exceeds 80° F the relay
will engage and remove power to the electronics. One of the relay contacts
is used to parallel the thermostat forcing the power to stay off until the
user opens the box, inspects for the cause of the problem, and pushes the
reset button to restore power. Another contact of the relay routes 110VAC
through the conduit with the optical fibers to the roof of the Instrument
Enclosure. In a breakout box on the root the 110VAC will power a Sonalert
to warn the user that the instrument has shut down because of temperature
problems.