Hamilton Spectrograph

This section contains descriptions of the electronics version 2 of the Hamilton Spectrograph.

4-Channel Chassis Wiring, EL-4004

Schematic: schematics/HAM_II_box_2_wiring_sh_1.pdf
Page last updated: June 30, 2010

Photos
Front
Rear
AC wiring
Stage wiring
Galil
Power supplies and 5V terminal strip
Fan terminal strip

The above photos show various views of the 4-channel Hamilton Spectrograph controller chassis. These all were taken before top and bottom covers were added and are meant to show interior components, wiring, and terminal strips

 


Fig. 1 Simplified Diagram

Figure 1 above shows that the main interconnect wiring in the controller consists of power supply wiring, encoder wiring from Jx1, external driver signals from J1, and general I/O from J2. Note that each axis has an encoder connector but that all axes share J1 and all share J2.
The only wiring to the encoder connectors are pins 1 - INDEX+, 5 - GND, and 15 - +5V. Currently, only the Grating Tilt, and Slit stages have the INDEX+ signals wired at the stage. In these two cases there is a slotted disk attached to the motor shaft. In the earlier version of the electronics, a optical slotted vane switch was used which required the software to turn on the emitter side of the switch and then look for the appropriate change of input level to zero the stage. In the newer controller the Hall-effect switches remove the necessity of turning on the emitter. The software will now perform a homing operation to get the "rough" position and then perform a slow speed find index operation to achieve the same one-step positioning as the original system.
The signals from J1 include the Motor Enable, Step, and Direction signals for each axis. These signals run to pins E, F, and G respectively. These signals are wired to the corresponding inputs of the Applied Motion ST5-S drivers located in each stage's EL-4006 driver box.
The signals wired to J2, the general I/O connector, include HOME, FWD_LIM, REV_LIM, and ERROR. The home and limits signals are wired through the driver box and out to the respective sensors. The ERROR signal originates on the Applied Motion driver and comes back to to digital inputs 1, 2, 3, or 4 depending on the axis. The ST5-S asserts the ERROR signal when it detects a problem. If the signal is asserted, the technician should check the status LEDs to determine the problem. Please refer to the EL-4006 write-up to troubleshoot driver problems.

 


 

Sheet 2

schematics/HAM_II_box_2_wiring_sh_2.pdf

 

 

 

J1 AMPLIFIER I/O AXES A THRU D
GALIL
TO
Function
 
GALIL
TO
Function
1 Reserved
    23 Amp enable C
J13 - E
DEWAR FOCUS
2 PWM C/Step C
J13 - F
DEWAR FOCUS   24 NC
 
3 Reserved
    25 +12V Out
 
4 Reserved
    26 Reserved
 
5 Sign C/Dir C
J13 - G
DEWAR FOCUS   27 Motor command C
 
6 Reserved
    28 Reserved
 
7 Amp enable A
J11 - E
GRATING TILT   29 NC
 
8 Amp enable D
J14 - E
SLIT STAGE   30 NC
 
9 NC
    31 PWM B/Step B
J12 - F
DEWAR HEIGHT
10 -12V Out
    32 Reserved
 
11 Motor command B
    33 Ground
 
12 Reserved
    34 Sign B/ Dir B
J12 - G
DEWAR HEIGHT
13 NC
    35 Reserved
 
14 NC
    36 Ground
 
15 +5V Out
    37 Amp enable B
J12 - E
DEWAR HEIGHT
16 PWM A/Step A
J11 - F
GRATING TILT   38 Amp enable common 2
 
17 Reserved
    39 Ground
 
18 PWM D/Step D
J14 - F
SLIT STAGE   40 Motor command A
 
19 Sign A/Dir A
J11 - G
GRATING TILT   41 Reserved
 
20 Reserved
    42 Motor command D
 
21 Sign D/Dir D
J14 - G
SLIT STAGE   43 Ground
 
22 Amp enable common 1
    44 NC
 

Table 1.

 

 

 

 


 

Sheet 3

schematics/HAM_II_box_2_wiring_sh_3.pdf

J2 GENERAL I/O AXES A THRU D
GALIL
TO
Function
 
GALIL
TO
Function
1 Error output
    23 Reverse limit B - isolated
J12 - I
DEWAR HEIGHT
2 Input 1 - isolated
J11 - N
GRATING ERROR SIGNAL   24 Reverse limit C - isolated
J13 - I
DEWAR FOCUS
3 Input 4 - isolated
J14 - N
SLIT ERROR SIGNAL   25 Reverse limit D - isolated
J14 - I
SLIT STAGE
4 Input 7 - isolated
    26 NC    
5 Elect Lockout - Input - iso.
    27 Output 2 - isolated    
6 Limit switch common - LSCOM
    28 Output 5 - isolated    
7 Home A - isolated
J11 - J
GRATING TILT   29 Output 8 - isolated    
8 Home B - isolated
J12 - J
DEWAR HEIGHT   30 +5V out    
9 Home C - isolated
J13 - J
DEWAR FOCUS   31 Ground    
10 Home D - isolated
J14 - J
SLIT STAGE   32 Input 2 - isolated J12 - N DEWAR HEI. ERROR SIGNAL
11 Output power+
    33 Input 5 - isolated    
12 Output 3 - isolated
    34 Input 8 - isolated    
13 Output 6 - isolated
    35 Ground    
14 Output return
    36 Forward limit A - isolated
J11 - H
GRATING TILT
15 +5V Out
    37 Forward limit B - isolated
J12 - H
DEWAR HEIGHT
16 Reset - isolated       38 Forward limit C - isolated
J13 - H
DEWAR FOCUS
17 Input common - INCOM       39 Forward limit D - isolated
J14 -H
SLIT STAGE
18 Input 3 - isolated J13 - N DEWAR FOC ERROR SIGNAL   40 Ground
 
19 Input 6 - isolated       41 Output 1 - isolated
 
20 Abort - isolated       42 Output 4 - isolated
 
21 NC       43 Output 7 - isolated
 
22 Reverse limit A - isolated
J11 - I
GRATING TILT   44 Output Compare A-D
 

Table 2.

 


 

Sheet 4

schematics/HAM_II_box_2_wiring_sh_4.pdf



 

Sheet 5

schematics/HAM_II_box_2_wiring_sh_5.pdf

Galil Connector Wiring
J2
TO
SIGNAL
J1
TO
SIGNAL
GALIL
TO
SIGNAL
2
FOC-l (A)
ERROR
2
SP2-F (C)
STEP
JA1 - 1
FOC-K (A)
INDEX
3
SP3-L (D)
ERROR
5
SP2-G (C)
DIRECTION
JA1 - 5
FOC-D (A)
GND
6
TB2-5
LSCOM
7
FOC-E (A)
ENABLE
JA1 - 15
FOC-C (A)
+5V
7
FOC-J (A)
HOME
8
SP3-E (D)
ENABLE
8
FIL-J (B)
HOME
16
FOC-F (A)
STEP
JB1 - 1
FIL-K (B)
INDEX
9
SP2-J (C)
HOME
18
SP3-F (D)
STEP
JB1 - 5
FIL-D (B)
GND
10
SP3-J (D)
HOME
19
FOC-G (A)
DIRECTION
JB1 - 15
FIL-C B)
+5V
17
TB2-5
INCOM
21
SP3-G (D)
DIRECTION
18
SP2-L (C)
ERROR
23
SP2-E (C)
ENABLE
JC1 - 1
SP2-K (C)
INDEX
22
FOC-I (A)
REV_LIM
31
FIL-F (B)
STEP
JC1 - 5
SP2-D (C)
GND
23
FIL-I (B)
REV_LIM
34
FIL-G (B)
DIRECTION
JC1 - 15
SP2-C (C)
+5V
24
SP2-I (C)
REV_LIM
37
FIL-E (B)
ENABLE
25
SP3-I (D)
REV_LIM
JD1 - 1
SP3-K (D)
INDEX
32
FIL-L (B)
ERROR
WIRE COLORS
JD1 - 5
SP3-D (D)
GND
36
FOC-H (A)
FWD_LIM
MS PIN
COLOR
SIGNAL
JD1 - 15
SP3-C (D)
+5V
37
FIL-H (B)
FWD_LIM
E
BROWN
ENABLE
38
SP2-H (C)
FWD_LIM
F
RED
STEP
WIRE COLORS
39
SP3-H (D)
FWD_LIM
G
BLACK
DIRECTION
MS PIN
COLOR
SIGNAL
C
RED
+5V
WIRE COLORS
D
BLACK
GND
MS PIN
COLOR
SIGNAL
K
BROWN
INDEX
H
VIO & WHT
FWD_LIM
I
GRN & BLU
REV_LIM
J
ORN & YEL
HOME
N
BRN & RED
ERROR


Table 3.

 

 

BACK PANEL STAGE CONNECTORS
SIGNALS
  TV F OCUS AXIS A   TV FILTER AXIS B   SPARE2 AXIS C   SPARE3 AXIS D
A
ISO5V
 
FOC-A
TB2-1
 
FIL-A
TB2-1
 
SP2-A
TB2-3
 
SP3-A
TB2-3
B
ISO_RTN
 
B
TB2-2
 
B
TB2-2
 
B
TB2-4
 
B
TB2-4
C
ENCODER +5V
 
C
JA1-15
 
C
JB1-15
 
C
JC1-15
 
C
JD1-15
D
ENCODER GND
 
D
JA1-5
 
D
JB1-5
 
D
JC1-5
 
D
JD1-5
E
ENABLE
 
E
J1-7
 
E
J1-37
 
E
J1-23
 
E
J1-8
F
DIR
 
F
J1-19
 
F
J1-34
 
F
J1-5
 
F
J1-21
G
STEP
 
G
J1-16
 
G
J1-31
 
G
J1-2
 
G
J1-18
H
FWD_LIM
 
H
J2-36
 
H
J2-37
 
H
J2-38
 
H
J2-39
I
REV_LIM
 
I
J2-22
 
I
J2-23
 
I
J2-24
 
I
J2-25
J
HOME
 
J
J2-7
 
J
J2-8
 
J
J2-9
 
J
J2-10
K
INDEX
 
K
JA1-1
 
K
JB1-1
 
K
JC1-1
 
K
JD1-1
L
+24V
 
L
TB1-2
 
L
TB1-2
 
L
TB1-4
 
L
TB1-4
M
24V_RTN
 
M
TB1-1
 
M
TB1-1
 
M
TB1-3
 
M
TB1-3
N
ERROR
 
N
J2-32
 
N
J2-32
 
N
J2-18
 
N
J2-3

Table 4.

 

 
     
 
FIG. 2 - TB1 +24V power wiring   Fig. 3 - TB2 +5V isolated power wiring
The +24V power supply is wired directly to a 12-position terminal strip TB1. The power supply is a Lambda part number SWS100-24. It supplies 24V at about 4 amps. The above table was used to do all of the 24V wiring. The abbreviations FOC, FIL, SP2, and SP3 stand for TV Focus, TV Filter Spare axis 2, and Spare axis 3MS-sytle connectors on the rear panel of the chassis. (Spare axis 1 is on the 8-channel Galil controller.) The Galil is powered via a Molex two pin Mate-n-lok connector with the polarity shown in the table. The 24V cooling fans are wired to TB3 which is supplied with 24V from TB1 7 and 8. The 24V supply voltage is monitored via the wires shown in the table. J1 refers to the connector on the Lick EL-1356 analog input card that plugs into the 'Analog' connector on the Galil.  

The +5V isolated power supply, ISO5V, is wired directly to a 12-position terminal strip TB2. The power supply is a Lambda part number SWS100-5. It supplies 5V at about 20 amps. The above table was used to do all of the 5V wiring. The abbreviations FOC, FIL, SP2, and SP3 stand for TV Focus, TV Filter Spare axis 2, and Spare axis 3 MS-style connectors on the rear panel of the chassis. Terminal 5 provide the ISO5V input to the Galil signals LSCOM and INCOM on pins 6 and 17 of the General I/O connector J2.

 

 


 

Sheet 6

schematics/HAM_II_box_2_wiring_sh_6.pdf

 


Fig. 4 One line drawing

Figure 4, the 'One Line Drawing' is provided for a quick overview of wiring inside the chassis.